In two weeks, the new solution
"The whole conversion had to be done on company holidays," recalls Meier plug. "That means we have only two weeks time." The ALMIG dismantled at this time the old system and the unused pipes and ventilation ducts featured on the new equipment, supplied and installed new plumbing, fitted to the ventilation ducts and care is the ventilation system. The old piston compressor unit powered while the rest of the work operation.
In the course of the project was re-measurements ALMIG different. "At the beginning of the project we were determined using a fixed consumption profile, a compressed-air ratio of 1.989 cents per cubic meter of air for the plants. In the comparison measurement, the consumption profile had changed, however, to our disadvantage, "says Meier plug. The old usage profile included a very strong phase at medium power. In comparison with the measurement of new plants during the day shift, there was suddenly a strong and a brief period of high demand and in the night shift, a very low minimum consumption in terms of spare parts for piston compressors. "Nevertheless, we managed to reduce energy costs, thus reducing the air pressure ratio at 1.286 cents per cubic meter," says Meier plug. Because the new system minimizes leakage and drainage losses. In addition, the process was optimized. Although now the period of low load phase is more pronounced, and the compressor does not run at the optimum operating point, does this affect the overall energy balance is not negative.
Saturday, July 28, 2012
Joint control of the compressors for Oil-free and dry compressed air
Joint control of the compressors
As a control, the control is Almig 3 was used. This controls the speed compressors addressed in the composite. You can use an older module, protective or foreign-controlled compressors that are speed-controlled, for example, be coupled to the controller. "These two new facilities and the old compressor will be synchronized. The energy advantages of speed control so we can take full advantage, because they generate so much pressure is needed and in fact, "says Meier plug. This pressure is kept constant. Increasing the consumption of the maximum speed, the second one is connected. Here, a speed reserve is maintained so that no pressure fluctuations caused by switching on and off the compressor. In the main load phase, ie in the main production time to run both systems in sync with the same speed. In the off-peak period, when less is produced, or even on the weekends only run a compressor. This automatically adjusts to the consumption profile. The VARIABLE works even at low air consumption. Since the mid-range machines are located, both the power consumption, as well as the noise level low. Moreover, the components are less stressed, which affects the life of the compressors.
As a control, the control is Almig 3 was used. This controls the speed compressors addressed in the composite. You can use an older module, protective or foreign-controlled compressors that are speed-controlled, for example, be coupled to the controller. "These two new facilities and the old compressor will be synchronized. The energy advantages of speed control so we can take full advantage, because they generate so much pressure is needed and in fact, "says Meier plug. This pressure is kept constant. Increasing the consumption of the maximum speed, the second one is connected. Here, a speed reserve is maintained so that no pressure fluctuations caused by switching on and off the compressor. In the main load phase, ie in the main production time to run both systems in sync with the same speed. In the off-peak period, when less is produced, or even on the weekends only run a compressor. This automatically adjusts to the consumption profile. The VARIABLE works even at low air consumption. Since the mid-range machines are located, both the power consumption, as well as the noise level low. Moreover, the components are less stressed, which affects the life of the compressors.
Variable speed compressors regain energy
During production, the winery puts high value on energy efficiency.
Direct-driven, variable speed rotary screw compressors with integrated heat recovery and make sustainable economic operation possible.
Between Trier and Koblenz is situated in the valley of the Moselle is one of the most beautiful wine regions - the middle of it, the tranquil town of Traben-Trarbach. North of town, the Moselle River Mont Royal. There, through the vineyards, the winery is FW Langguth Erben. With his wide experience in the wine is Langguth Erben of the great wine cellars in Europe. On average, we fill approximately 40 million liters a year from wine, "says Heinz Blümling, winery manager at FW Langguth Erben. In the production puts the company in Rhineland-Palatinate much importance to an efficient process technology. "Right now, with rising energy costs, plays a major role sustainable production for us," says Blümling. The key to low cost energy is a good air-conditioning plan - because the authorities were quick to agree to the winery. Compressed air is used in the winery, especially when working air, for example, to control valves, and partly also in the filling.
High costs of old systems
PTC ASIA for compressor spare part suppliers
PTC ASIA is fully booked
PTC ASIA and CeMAT ASIA (25th to 28th October 2011) / Eight exhibition halls fully occupied / market for power transmission and control technology in China is growing steadily / China's most important sales market for compressed air and vacuum technology
PTC ASIA is fully booked
(WIRE) Shanghai / Hanover, 07.21.2011, Driven by dynamic economic growth in China develops, the PTC ASIA, the Asia's leading trade fair for power transmission and control technology, excellent. "The PTC ASIA has established itself as a meeting place for the power transmission and control technology in Asia. Your continued growth reflects the dynamic development of Chinese economy. This growth will continue in some braked form and thus inspire our fairs. Order in the next year offer all exhibitors a place to be, at present four new halls at the SNIEC (Shanghai New International Expo Center) built. Then we can all interested companies to offer a stand, "Wolfgang Pech, Senior Vice President at Deutsche Messe AG said. The next PTC ASIA of 25 to 28 October is aligned in eight halls and is already booked.
PTC ASIA and CeMAT ASIA (25th to 28th October 2011) / Eight exhibition halls fully occupied / market for power transmission and control technology in China is growing steadily / China's most important sales market for compressed air and vacuum technology
PTC ASIA is fully booked
(WIRE) Shanghai / Hanover, 07.21.2011, Driven by dynamic economic growth in China develops, the PTC ASIA, the Asia's leading trade fair for power transmission and control technology, excellent. "The PTC ASIA has established itself as a meeting place for the power transmission and control technology in Asia. Your continued growth reflects the dynamic development of Chinese economy. This growth will continue in some braked form and thus inspire our fairs. Order in the next year offer all exhibitors a place to be, at present four new halls at the SNIEC (Shanghai New International Expo Center) built. Then we can all interested companies to offer a stand, "Wolfgang Pech, Senior Vice President at Deutsche Messe AG said. The next PTC ASIA of 25 to 28 October is aligned in eight halls and is already booked.
ingersoll air compressor parts
Compressed air systems (Air Solutions)
In the field of Air Solutions Ingersoll Rand Industrial Technologies provides solutions and services for planning, equipment, project management, maintenance and operation of compressed air systems. We are a leading provider of customized compressed air solutions that are geared to the productivity needs of our customers and our name stands for advanced technology, high reliability of ingersoll air compressor parts, low maintenance, excellent air quality, maximum energy efficiency. Website of compressed air systems division
Industrial Tools (Productivity Solutions)
In the area of Productivity Solutions Ingersoll Rand Industrial Technologies, the world's leading supplier of electric and air powered tools, fluid handling systems (UAS) and Dispensationssystemen. The services include advice in regard to ergonomics, as well as installation, preventative maintenance, system monitoring,
In the field of Air Solutions Ingersoll Rand Industrial Technologies provides solutions and services for planning, equipment, project management, maintenance and operation of compressed air systems. We are a leading provider of customized compressed air solutions that are geared to the productivity needs of our customers and our name stands for advanced technology, high reliability of ingersoll air compressor parts, low maintenance, excellent air quality, maximum energy efficiency. Website of compressed air systems division
Industrial Tools (Productivity Solutions)
In the area of Productivity Solutions Ingersoll Rand Industrial Technologies, the world's leading supplier of electric and air powered tools, fluid handling systems (UAS) and Dispensationssystemen. The services include advice in regard to ergonomics, as well as installation, preventative maintenance, system monitoring,
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